Wednesday, October 20, 2010

Crawler Type Dozer Shovel

High productivity
The high-power engine, highly efficient power train, large drawbar pull provided by the conventional undercarriage, and the high performance work equipment provide high productivity.

• Large capacity bucket
The huge-capacity bucket is designed for special toughness and longer life.


Dependable and high-performance components

• Komatsu's diesel engine delivers a strong horsepower and has a direct-injection system for fuel savings and cleaner exhaust.


• The TOROFLOW transmission not only ensures smooth and responsive power shifting, but also makes instant speed and directional changes by a single lever. [D57S and D75S]



• The HYDROSHIFT transmission ensures not only efficient power transmitting ability for reduced fuel costs, but also a single - lever speed control and F / R directional changes for easy operation. [D31S]

• Wet, multiple-disc type steering clutches and brakes ensure long service life.




• Double reduction final drives feature a large reduction ratio and minimize shocks to the power train components and extend the life of components. [Except D31]



• Lubricated track links (optional) : Since the clearance between the link pin and bushing is lubricated, wear and pitch elongation are minimized for extended service life.



• Unique dust seals prevent dust from entering into pin-to-bushing clearance for extended service.
• Floating seals in the idlers and rollers keep dirt out and lubricant in for durable operation.


Specifications


* Operating weight includes lubricants, coolant, full fuel tank, operator, standard bucket and standard equipment, without canopy or cab.
** To top of operator seat.

Bucket Specifications


SAE Loader Rating
1. DATA CHARACTERISTIC TO DOZER SHOVELS (USING DATA FOR D75S-5 FOR REFERENCE)
1) BUCKET CAPACITY: 2.2 m3 (2.9 yd3)
Refers to heaped capacity. Conforms to SAE J7426 (Front End Loader Bucket Rating) or JIS D0005-1963.

2) MAXIMUM LOADING CAPACITY: 4,400 kg (9,700 lb)
The weight of heaped capacity, assuming thematerial has a standard specific weight of 2000 kg/m3. Thus the maximum loading capacity for D75S-5 is: 2.2m3 × 2,000 kg/ m3 = 4,400 kg.
The machine can handle a load of this weight safely and stably. Maximum loading capacity complies with SAE J818. It does not exceed 32% of the static tipping load (see below).

3) BREAKOUT FORCE:
17,890 kg (39,440 lb)
Breakout force is the vertical upward force which is exerted at a position 4 inches (101.6 mm) behind the tip of the bucket cutting edge and achieved through the component of forces to lift and/or tilt the bucket about the specific pivot point. (SAE J732C 4.7)

4) TIPPING LOAD: 14,160 kg (31,220 lb)
The static tipping load is measured with the bucket in its most unstable position (raised all the way back with the hinge pin as far forward as possible and the lift arm almost level). The static tipping load is the load at which the track rollers just begin to raise up off the track. (SAE J732C 4.3) The larger the tipping load, the more stable the machine.

5) LIFTING CAPACITY: 10,000 kg (22,050 lb)
With the rear of machine tied down, the vertical upward force to raise the lift arm by the lift cylinder is the lifting capacity. Accordingly, this force is determined by the hydraulic lifting capacity (according to the SAE J732C 4.6)


6) DUMPING CLEARANCE AND DUMPING REACH
These two data are required to be referred to in selecting a dozer shovel for use in a loadinghauling operation in combination with a dump truck .


Loader and Dump Truck Combination
SELECTION GUIDE FOR OPTIMUM DOZER SHOVEL FOR DUMP TRUCK


Since the center of gravity of the dozer shovel will be different with optional arm, use a counterweight at the rear of machine.
Combinations of KOMATSU dozer shovels and dump trucks in terms of dumping clearance and reach


*: Loading cycle is estimated for soil of a specific weight of 2000 kg/m3

Front Attachments
ROCK BUCKET
Used for digging and loading rocks. Strengthened with reinforced plates.



LARGE BUCKET
Used for loading and carrying big loads of material of light specific gravity, such as sand and coke. 

(with triple grouser shoe)


MULTI-PURPOSE BUCKET
Consists of bucket and blade section which can be opened and closed. This “4-in-1” bucket can function as a bucket, blade, scraper, or clamshell.



(with triple grouser shoe)


SIDE-DUMP BUCKET
Can dump forward or to the side with turning the tractor. Shortens cycle time for higher productivity.


(with semi-double grouser shoe)


THREE-WAY BUCKET
Can dump forward or to the both left or right side without turning the tractor. Shortens cycle time for higher productivity.


(with semi-double grouser shoe)


Production
STANDARD PRODUCTION (m3/hr)
White area indicates average production


STANDARD PRODUCTION (yd3/hr) 
White area indicates average production


** Bucket size: Heaped bucket capacity

Actual production = (Standard production) × (Bucket fill factor) × (Job efficiency)

Bucket fill factor (K) 


Job efficiency (E)