Wednesday, March 23, 2011

Underground Mining

Underground mining is used when the coal seam lies deep in the earth. In an underground mine only some of the coal is removed. The coal that remains helps support the mine roof.

Underground mines look like a system of tunnels. The tunnels are used for traveling throughout the mine, moving coal from place to place and allowing air to circulate in the mine.


This is a diagram of an underground room and pillar mine.

The coal that is mined is put on conveyor belts. The conveyor belts take the coal to the surface.


It is very dark underground.


A conveyor belt takes coal out of the mine. The pillars are covered with a white powdered limestone to prevent spontaneous combustion.

There are three types of underground mines: slope, drift, and shaft.
When the coal seam is close to the surface but too deep to use surface mining, a slope mine can be built. In a slope mine a tunnel slants down from the surface to the coal seam.



In a slope mine, the miners and materials ride in special cars to get to the coal seam.

A drift mine is built when the coal seam lies in the side of a hill or mountain. Drift mines may also be built in a surface mine that has become too deep. There are many drift mines in the eastern United States.

The most common type of mine in Illinois is the shaft mine. These mines may be 125 to 1,000 feet deep. A large hole, or shaft, is drilled down into the ground until it reaches the coal seam.


The shaft can be 30 feet in diameter.


Men and materials ride an elevator down to the coal seam at a shaft mine.

Two Types of Underground Mining
In Illinois, two types of underground mining are used: room and pillar mining and longwall mining. Room and pillar mining leaves pillars, or blocks, of coal in the mine to support the roof. In longwall mining the roof is allowed to collapse in a planned sequence. More coal is mined during longwall mining.

Continuous miner
machines are used to cut the coal in room and pillar mining.


This continuous miner is operated by remote control.

Continuous miners
have a large rotating drum that moves up and down. Strong bits on the drum cut the coal. As the coal falls, large arms under the drum gather the coal onto a conveyor chain. The conveyor chain carries the coal to the back of the machine. The coal is unloaded at the back of the machine onto ram cars. The ram cars haul the coal to a conveyor belt.


Left to right: ram car and continuous miner Below: rotating drum with bits that cut the coal.

Longwall mining removes more coal than room and pillar mining.
Large panels of coal are extracted. The panels are 750 to 1,000 feet wide. The continuous miner cuts tunnels 18 to 20 feet wide.



The longwall panel shows how much coal the longwall mining machine cuts.

The longwall machine has large shields that support the roof and protect the miners during mining.


The shields are shown in yellow in the pictures.
The shearer is shown in orange. It shears the coal away. The conveyor belt is shown in gray.

A rotating drum, called a shearer, cuts the coal. The coal drops onto a conveyor belt. As more of the coal is cut, the machine moves forward. The roof behind the machine falls in a planned order.

The shields are shown in yellow in the pictures.

In 2000, there were 12 underground mines in Illinois.
The 3,131 employed miners produced 29,700,000 tons of coal.



Corn and soybeans grow above this underground coal mine.